Vacuum Cooling - Baked Goods
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GAME-CHANGING ADVANTAGES
Vacuum cooling is a revolutionary process of cooling baked goods with many inherent advantages such as
Ultra-Fast Cooling
Reduce cooling time after baking from hours to minutes
Space Saving
Save up to 70% floor space
Energy Saving
Save up to 30% baking energy
Greater Product Volume
Increase product volume by up to 20% due to expansion during vacuum cycle
Longer Shelf Life
Rapid cooling reduces probability of bacteria growth and increases shelf life
Independent of Ambient
Consistent productivity and quality year-round that allows streamlining of supply and demand
Versatility
Vacuum cooling technology is highly versatile and considerably enhances the productivity and quality of almost all baked products. Further, vacuum cooling offers unique advantages based on the ingredients and the baking process.
French Bread
Can be quickly cooled with cycle times as low as 1.5 minutes while improving crispiness of the crust, freshness of the crumb, overall volume, and shelf life.
Cakes & Muffins
Can be cooled reasonably quickly with improved product texture, bite, and shelf life.
Toast or Rusk
Vacuum cooling increases the product volume and reduces the baking & toasting time by up to 30%, while maintaining productivity & quality year-round.
Equipment Range
Innomation offers a wide range of vacuum cooling systems that are custom built to meet the unique needs of our clients and their products. Generally, our equipment can be divided into semi-automatic and fully automatic range of vacuum cooling systems.
InnoVAC COSMO
Proofed dough in a trolley
Rotary rack oven
Freshly baked goods in a trolley
Vacuum chamber – Trolley model
Cooled goods – Ready for further process
InnoVAC INDIE
Tunnel Oven
Freshly baked goods are conveyed to vacuum chambers
Fully automated vacuum chambers
Perfectly cooled goods conveyed downstream
InnoVAC COSMO
Typical Throughput : 20 Tons / Day
Suitable for
1. Artisan Bakeries.
2.Commercial Establishments.
3.Pilot facilities at industrial bakeries.
SALIENT FEATURES
Flexible
Multiple recipes can be configured for various products.
Safe
Food-grade direct contact materials. In-built emergency systems for man, machine & product safety.
Compact
Low maintenance and occupies less space.
Energy Efficient
Optional waste heat recovery for enhanced payback.
Easy to Use
User friendly human-machine interface. Easy to handle, simple to operate.
Easy to Maintain
State of the art mechatronics used for seamless operations of the machine. Remote troubleshooting assist system.
InnoVAC INDIE
Typical Throughput : 100 Tons / Day
Custom built to suit the world’s largest industrial bakeries
SALIENT FEATURES
Safety
In-Built multiple redundancy electro-mechanical safety features.
Construction
Modular construction of chambers which can be stacked vertically or horizontally to achieve higher throughputs. Much lighter in weight compared to conventional Monoblock system.
Hygiene & Quality
Zero manual handling in turn results in better hygiene, product quality & consistency.
Machine Vision System
Integrated machine vision systems and non contact temperature measurements continuously monitoring and adjusting system parameters for optimal quality.
Easy To Maintain
State-of-the-art mechatronics used for seamless operations of machine. Built-in troubleshooting assistance system.
Integration
Seamlessly integrates upstream (Baking oven) & downstream (Slicing/Toasting/Packing) processes.
